Socket Weld Flanges

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Socket Weld Flanges

Socket weld flanges are a type of pipe flange designed for small-diameter, high-pressure piping systems. They feature a socket-like bore where the pipe is inserted before being fillet welded around the top. This design provides a strong, leak-proof connection, making socket weld flanges ideal for applications requiring high structural integrity. Unlike slip-on flanges, socket weld flanges provide better fatigue resistance, making them suitable for industries such as oil and gas, chemical processing, and power plants.

One of the key advantages of socket weld flanges is their ability to provide a smooth bore, reducing turbulence and pressure drops in the piping system. This makes them particularly useful in systems where maintaining consistent flow efficiency is crucial. Additionally, their compact design allows them to be used in tight spaces where larger flanges may not be suitable. They are commonly used in applications where welding neck flanges would be too large or costly, while still offering similar strength and reliability.

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Pressure Ratings and Dimensional Standards of Socket Weld Flanges

Socket weld flanges are manufactured using various materials, including carbon steel, stainless steel, alloy steel, and duplex steel, depending on the environmental and operational requirements. They are available in multiple pressure ratings, typically ranging from Class 150 to Class 2500, making them suitable for both medium and high-pressure applications. Their design ensures a secure weld, preventing leaks and enhancing the durability of the piping system over time.

Despite their many advantages, socket weld flanges require precise welding to avoid issues like cracking due to thermal expansion. Proper installation techniques must be followed, including leaving a small gap between the pipe and the flange socket to allow for expansion. When installed correctly, socket weld flanges provide a long-lasting, high-performance solution for demanding piping applications, ensuring safety, efficiency, and reliability in various industries.

Features Of Socket Weld Flanges

Application Of Socket Weld Flanges

Specification Of Socket Weld Flanges

SpecificationDetails
StandardsASME B16.5, ANSI B16.5, ASTM A182/A105, DIN, JIS, BS
Size Range½” to 24” (Custom sizes available)
Pressure RatingsClass 150, 300, 600, 900, 1500, 2500
MaterialsCarbon Steel (ASTM A105, A350 LF2), Stainless Steel (ASTM A182 F304, F316, F321), Alloy Steel (ASTM A182 F5, F9, F11, F22, F91), Duplex & Super Duplex Steel, Nickel Alloys (Inconel, Monel, Hastelloy)
Flange Face TypesRaised Face (RF), Flat Face (FF), Ring Type Joint (RTJ)
Manufacturing ProcessForged, Machined, and Heat-Treated
Surface Coating & FinishHot-dip Galvanized, Black Paint, Anti-Rust Coating, Electroplated / Polished Finish
ApplicationsOil & Gas, Chemical Processing, Power Plants, Water Treatment, HVAC Systems, Fire Protection, Marine & Aerospace

Dimensional Tolerances of Socket Weld Flanges

DimensionTolerance
Outside Diameter (OD)± 1.5 mm
Bolt Circle Diameter (BCD)± 1.0 mm
Bolt Hole Diameter± 0.8 mm
Flange Thickness (T)± 0.5 mm
Raised Face Height (RF)± 0.5 mm
Socket Depth± 0.5 mm
Bore Diameter± 1.0 mm
Hub Diameter± 1.0 mm

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